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Useful ATEX and safe area classified solenoid valves.
Ex i Intrinsic SafetyProtection in which the electrical energy within the solenoid valve coil is restricted to a level which is below that which could or may cause an ignition or spark and to limit the heat generated by the equipment (Solenoid coil surface temperature). There are two types of EE xi protection, either EExia and EExib. EExia protection allows for the occurrence of 2 faults during operation. EExib protection allows for the occurrence of 1 fault during operation. Also given as Zone 0 and Zone 20 Category 1, EN50014:1997+A1+A2 + EN50020:1994 ATEX II 2 G EEx ia IIC T6 or T4, Zone 0 Gas and Zone 20 Dust hazardous environments. The T6 temperature rating is a maximum surface temperature of 85°C, T4 is 130°C. It also relates to the maximum ambient temperature this ATEX coil can operate. This picture shows a 1/4 BSP 3/2-solenoid valve with an ATEX EExia Nass Magnet coil fitted, suitable for the control of compressed air and other inert gases. Solenoid valves with ATEX EExiaIICT6 and T4 protection.
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Ex m Encapsulation.Protection whereby the solenoid valve coil that could potentially cause an ignition is encapsulated within a resin compound so that it prevents contact with a potentially explosive atmosphere of gas or dust. The solenoid valve coil also limits the surface temperature under normal working conditions and there is thermal fuse already installed as a safety device, in this case EExmIIT4 temperature T4 means maximum surface temperature before cut out would be +130°C. It also relates to the maximum ambient temperature this ATEX coil can operate. Also given as : Zone 1 and Zone 21 Category 2, EN50014:1997+A1+A2, EN50028:1987 EN50271-1-1:1998, Atex II 2 G Eexm II T4 II 2 D IP65 T130°C or Eexm II T6 85°C Solenoid Valves with ATEX EExmIIT4 protection
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Ex d Flameproof.The solenoid valve coil is contained within a metal enclosure which can withstand the force of an internal explosion and prevent it transmission to the potentially explosive ambient gases or dusts. This method of protection also prevents the ambient hazardous atmosphere from entering the enclosure. Obviously great care and consideration must be taken when performing any maintenance as potentially explosive gases or dusts may enter if opened. Zone 1 and Zone 21 Categories 2. Cenelec Standard 50018 EExdIICT6 Flameproof enclosures Solenoid Valves with ATEX EExdIIC Flameproof enclosures
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Zone |
Category |
Presence of explosion atmospheres |
Group II equipment |
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zone 0 |
category 1 G |
Continuous, frequent |
zone 20 |
category 1 D |
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zone 1 |
category 2 G |
Intermittent |
zone 21 |
category 2 D |
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zone 2 |
category 3 G |
Occasional or for short periods |
zone 22 |
category 3 D |
Temperature Classes.
Group 1 |
|
Temperature <150 C or <450 C according to coal dust accumulation on equipment |
|
Group II |
|
Temperature Class for Gas (G) |
Permissible surface temperature of electrical equipment |
T1 T2 T3 T4 T5 T6 |
450C 300C 200C 135C 100C 85C |
Dusts |
Ignition Temperature |
|
Clouds |
5mm layer |
|
Aluminium |
560°C |
>450°C |
Charcoal |
520°C |
320°C |
Coal Dust (Lignite) |
380°C |
225°C |
Cocoa |
590°C |
250°C |
Coffee Grounds |
580°C |
290°C |
Corn |
530°C |
460°C |
Methyl cellulose |
420°C |
320°C |
Paper Fibre |
570°C |
335°C |
Phenolic Resin |
530°C |
>450°C |
Polyethylene |
440°C |
melts |
PVC |
700°C |
>450°C |
Sugar |
490°C |
460°C |
Soot |
810°C |
570°C |
Starch |
460°C |
435°C |
Toner |
520°C |
melts |
Wheat |
510°C |
300°C |
First of all I must emphasize that ATEX EExm encapsulated solenoid coils in general and accordingly the Ex coils are indeed not meant to be subjected to outdoor environmental strain.
Almost all customers know by sound engineering practice that this cannot be achieved without being tested accordingly, however this fact is not stated explicitly in ATEX product documentation.
How does one know or deduct from the facts given?
a) The IP-Code standard EN/IEC 60529 is not referring to environmental conditions (whereas the American NEMA 250 does: „Outdoor Corrosion Protection Test“, „External Icing Test“...).
Thus it is erroneous to derive from an IP-Code 65 suitability for outdoor applications. Outdoor strains are so diverse that you cannot cope for all conditions prevailing at the possible geographical places with a simple IP test done. No way.
You will find that the EN/IEC 60068 series of standards has numerous parts that deal with those kind of strains, none of them is required for Ex certification.
b) It is true that water protection is required by the Ex standards, some require IPx5, IPx4 but even IPx0 is allowed, see Ex 'e' EN 60079-7. This is not absolute watertightness and we can deduct that water is not a direct cause for arcing even when in contact with blank current carrying parts (as allowed in 'e' EN 60079-7) .
You cited "A protection concept where by equipment that could potentially cause an ignition is encapsulated within a compound or resin so as to prevent contact with the explosive atmosphere". Yes, it is the explosive atmosphere that must be kept out, this is not water.
c) Note that the tests for IPX5 are very short regarding the period of time that water is applied when compared to water strains outdoor.
Water creeping into the coil would cause creeping currents therein. Small amounts will evaporate by thermal energy. This would do no harm.
Being exposed frequently and long lasting to water will lead to degradation of the isolating features with a resulting failure thereof and further current rise meaning excess power and heat in the coil.
In this respect water is critical must be avoided for a reliable installation.
The possible fault of a failing isolation within the coil is covered by the mandatory application of a suitable current fuse, see certificate and operating instructions. Please remind your customer in case you doubt that he follows the prescriptions made.
d) 'Outside usage is possible but not uncovered' had been mentioned below.
Well, no. Outside usage does mean more than rain from above as explained earlier, a cover may be helpful in some respect but is not considered to be sufficient.
These are our points, though very technical I hope you will find it explanatory.
Fuel or Chemical |
Temperature |
|
(oC) |
(oF) |
|
Acetaldehyde |
175 |
347 |
Acetone |
465 |
869 |
Acetylene |
305 |
581 |
Anthracite - glow point |
600 |
1112 |
Benzene |
560 |
1040 |
Bituminous coal - glow point |
454 |
850 |
Butane |
420 |
788 |
Carbon |
700 |
1292 |
Carbon - bi sulfide |
149 |
300 |
Carbon monoxide |
609 |
1128 |
Charcoal |
349 |
660 |
Coal-tar oil |
580 |
1076 |
Coke |
700 |
1292 |
Cyclohexane |
245 |
473 |
Diethyl ether |
160 |
320 |
Ethane |
515 |
859 |
Ethylene |
490 |
914 |
Ethyl Alcohol |
365 |
689 |
Fuel Oil No.1 |
210 |
410 |
Fuel Oil No.2 |
256 |
494 |
Fuel Oil No.4 |
262 |
505 |
Heavy hydrocarbons |
750 |
1382 |
Hydrogen |
500 |
932 |
Gas oil |
336 |
637 |
Gasoline |
280 |
536 |
Gun Cotton |
221 |
430 |
Kerosene |
295 |
563 |
Isobutane |
462 |
864 |
Isobutene |
465 |
869 |
Isooctane |
447 |
837 |
Isopentane |
420 |
788 |
Isopropyl Alcohol |
399 |
750 |
Light gas |
600 |
1112 |
Light hydrocarbons |
650 |
1202 |
Lignite - glow point |
526 |
979 |
Methane (Natural Gas) |
580 |
1076 |
Methyl Alcohol |
385 |
725 |
Naphtha |
550 |
1022 |
Neohexane |
425 |
797 |
Neopentane |
450 |
842 |
Nitro-glycerine |
254 |
490 |
n-Butane |
405 |
761 |
n-Heptane |
215 |
419 |
n-Hexane |
225 |
437 |
n-Octane |
220 |
428 |
n-Pentane |
260 |
500 |
n-Pentene |
298 |
569 |
Oak Wood - dry |
482 |
900 |
Peat |
227 |
440 |
Petroleum |
400 |
752 |
Pine Wood - dry |
427 |
800 |
Phosphorous, amorphous |
260 |
500 |
Phosphorous, transparent |
49 |
120 |
Production gas |
750 |
1382 |
Propane |
480 |
842 |
Propylene |
458 |
856 |
p-Xylene |
530 |
986 |
Rifle Powder |
288 |
550 |
Toluene |
530 |
849 |
Semi anthracite coal |
400 |
752 |
Semi bituminous coal - glow point |
527 |
980 |
Styrene |
490 |
914 |
Sulphur |
243 |
470 |
Wood |
300 |
572 |
Xylene |
463 |
867 |
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